Manual the driver has to perform each gear change i. Manual transmission fill bolt stripped the diesel stop. Zf547 ford manual 5 speed transmission rebuild kits. It can be found in ford f250, f350, f450 super duty pickups. The transmission fittings could still leak without moving fluid because they are below the level of the fluid in the transmission. Here at xtreme performance we have entered the new era of transmission manufacturing and we are proud to say that the zf 6speed surmounts to be the pillar of our success. I switched to a my dmf to a smf and have over filled my trans with. Ford f250 super duty automatic transmission with 4speed ford 4r100 transmission 2000, automatic transmission oil pan gasket by felpro. Also available are bearing retainer and small parts. You need to place a drain plan underneath, then disconnect the transmission fluid cooler return line from the transaxle the closest line to the drivers side. I have checked other threads but cannot find an answer. Manual transmission filler plug location focus fanatics. To drain the fluid from your transfer case, you need to.
The input shaft repair kit eliminates the high cost of disassembling the transmission and replacing the input shaft and front bearing and race. Ford manual transmission 5 speed zf s542 parts illustrations. These transmission fluid products are tested and recommended by experts and users with hundreds of thousands of miles on their trucks. Draining is easy, be sure to have a pan under the transmission when you get the plug out. We have included information on how to identify individual transmissions, application information, model year, detailed kit and part availability by. The zf 6 speed comes in two different models the s6650 and s6750. Also i was hopping somebody knew that the size and type the thread is on the fill plug for a zf5. Ford manual transmission 5 speed zfs542 parts illustrations. The tranny is the standard 5 speed with the 2 liter engine. Zf 5 speed transmission main shaft 2wd 460 s542 121594. My 2005 manual transmission appears to have a drain plug 8mm but no filler plug. The s 542 heavy duty 5 speed fully synchronized transmission with aluminum case and extension housing. Locate the transmissions drain plug and fill plug see image at left if in question. Ford recommends replacing the transmission fluid at 60,000 mile intervals, however you.
Ford zf s6 650 6speed transmission parts, upgrades. Unfortunately, it is 4 316 longer than the auto and has a larger output shaft. The ford zf 5 speed manual transmission is on sale. These quality zf547 manual transmission parts and rebuild parts kits are designed to be top of the line. Feb 19, 2012 2 do not drain the fluid if only the transmission spinon oil filter is being replaced. Zf6 transmission cooler pump ford powerstroke diesel forum. Having problems with your zf547 manual ford 5 speed manual transmission, need parts. Our kits are designed to be top of the line professional overhaul kits. Zf transmission service manual 5 2 transmission system 2.
There are three different versions of the zf 5 speed, the s542 being the most popular covers f150 through f450 series. In this video i show and explain where the fill and drain plugs are located, how to correctl. Drivetrain catalog offering discounted on ford zf s542 transmission repair parts, overhaul kits, major components and performance improving products plus troubleshooting help. Zf s547 ford f250, f350 and super duty 1996current. Most of the leaking from my zf was coming from the front seal. For the drain plug i used the 6 point, breaker bar. If you need durable gaskets to prevent leaks on your vehicle. How to replace the fluid in a zf 5 speed manual transmission. Ford manual transmissions zf s547 midwest transmission.
I do have a big hole in my floor i need to weld up before i get the floor. Use the same process you used to remove the filler bolt to remove the drain bolt. View mobile site view full site browse home view cart catalog articles. This unit is used in ford f250, f30, f450, and super duty trucks from 198794. Ford zf 5 speed transmission sale s547, s542, s547m. Zf 6 speed transmission parts rebuilt manual transmission. Ford f250 f350 f450 zf 6 speed transmission s6650 4wd extension housing. Zf6 transmission leak between tcase ford power stroke nation. Shifter is mounted to small shift cover on top of unit. Then, punch a hole in and pry out the three cup plugs that hold the shift rail detent springs in the case. Compared to the hex plug on the left side of the transmission its. This unit has a top shifted and has a twopiece aluminum case and has an integrated bell housing. May 06, 2019 this article applies to the ford super duty 19992010.
How do i add transmission fluid to my 2000 mercury cougar v6. Im not a stranger to manual transmissions, but am familiar mostly with. The zf requires the use of special dexronmercon automatic transmission fluid, and many transmission failures have been attributed to owners not having their atf changed regularly. Oct 23, 2011 as far as i know, the only manual transmission that ford used with the mod 5. We have included information on how to identify individual transmissions, application information, model year, detailed kit and parts availability by transmission type. The ford zf s542 5speed synchronized transmission was used in fseries trucks from 19871995, including the f250, f350, super duty and some f150s and broncos. This video is about ford focus manual transmission fluid change. We also offer rebuilt units and rebuild parts for zf s542. Help, drainfill plugs stuck on zf 5spd ford truck enthusiasts. On my vehicles, the drain bolt is a perfect fit for a 34 inch drive ratchet. This list of zf transmissions details those automotive transmissions created by the german zf friedrichshafen ag engineering company there are two fundamental types of motor vehicle transmission. Tag will include the ford code and the zf number 17xxxxxx. Gather the tools and materials you will need for this job. Zf s542 s547 s547m s6650 s6750 transmission drain or fill plug with oring m22x1.
It is sticky because there is an oring seal, and maybe some thread dope or loctite. Manual transmission filler plug location focus fanatics forum. If the zf6 6speed manual transmission in your ford super duty is in need of some fresh transmission fluid, check out this short list of the top options. Designed utilizing the latest technology, this product by dorman features premium quality and will perform better than advertised. I discovered this after i started taking things apart. There are two fundamental types of motor vehicle transmission. Jack and axle stands or tire ramps to get your car off the ground set of wrenches and ratchet set depending on your vehicle. You can find the identification tag on the left side of the transmission case.
Buy a 2000 ford f350 super duty manual trans input shaft repair sleeve at discount prices. Manual transmission oil 2000 bmw e46 325i bmw e46 m3 330 zhp six speed manual transmission zf shifter linkage 2000 2005 bmw e46 325i 328 a5s325z automatic transmission oil pan. What ive got is this trans never had the normal plug when i got it. German manufacturer zf friedrichshafen ag began producing the s6 650 6speed manual transmission in 1998, and ford motor company began using it on its fseries super duty pickups with diesel engines in 1999. Does anyone have the part number for the o ring for the drain plug. Call our experts today and we will do the leg work for you. Direct the end of the hose into the pan to drain by running the engine at idle. We have included information on how to identify individual transmissions, application information, model year, detailed kit and parts availability by transmission. Zf5 drainfill plug help needed asap ford powerstroke diesel forum. The zf s547 is a five speed, rwd or 4wd transmission. Zf 6 speed transmission for sale, s6750 s6650 rebuild.
Are there any big problems with this machine that are documented. Now when i got this truck all she would do is go in reverse so i figured the slush box is fried, and i hate a automatic anyhow, i cant fix them. We offer oem quality ford zf s650 manual transmission rebuild kits and parts. Having ford zf s542 5 speed manual transmission problems. I would not take the leak as a sure sign fluid is pumping. Then, remove the shift tower housing from the transmission case. Rebuilt ford zf transmission in stock ready to ship worldwide. Locate the transmissions drain plug and fill plug see image at left if in q. I drove it for the first time yesterday and it ran like a champ, no issues whatsoever.
Ford zf 5 speed transmission parts rebuilt manual transmission. Zf transmission service manual 4 bolt strength grade yield strength nmm2 nominal diameter of bolt mm 27 30 33 36 39 tightening torque nm 8. I come home from driving 1020 miles and there happens to be a leak in between the transfer case and the transmission. The pump is a positive displacement style pump so the amount of fluid it pushes is directly related to pump speed which is directly related to engine speed. These performance built transmissions fit f150, f250, f350, f450 and f550 pickup trucks. Zf 5 speed transmission for sale, s542 s547 rebuild. The ford zf5 and zf6 line uses a tapered input bearing for added strength. Here at xtreme performance we have entered the new era of transmission manufacturing and we are proud to say that the zf 6. Oil from a failing transmission seals will also contribute to premature rubber mount wear.
Zf6 transmission leak between tcase ford power stroke. I have just recently completed a zf6 6speed swap in my excursion the other day. Developed by the german manufacturer zf friedrichshafen engineering in the year 1987, this transmission became the premiere manual for all fseries trucks until the year 2001. Oct 14, 2008 i have a 2000 ford focus, my question is where is the drain plug for the transmission fluid on a 5 speed manual answered by a verified ford mechanic we use cookies to give you the best possible experience on our website. New, used and manufactured zf transmissions and zf bearing kits, for all makes and models. Ford f250 f350 f450 zf 6 speed transmission s6650 4wd extension housing 5 out of 5 stars 1 1 product ratings ford f250 f350 f450 zf 6 speed transmission s6650 4wd extension housing. The folks at zf engineered the front seal assemble pretty well, as the seal hosing has an oil drain hole on the outer side of the seal and an oil slinger on the main shaft that keeps leaking oil at the drain hole. Loosen the drain, place the drain pan under the transmission and then remove the drain bolt allowing the oil to drain. The drain plug is removed with a 12 square ratchet. Ford s configuration uses a unique internal oil pump to pump lubricating oil to an external oil cooler, much like that of an automatic transmission, to dissipate the heat generated during heavyduty use or towing. Where is the transmission fluid drain plug for a 2000 cougar. There should be a drain plug near the bottom of the transmission, the plug should be removed by inserting a 38 ratchet in the hole on the plug. How do i add transmission fluid to my 2000 mercury cougar.
Changing transmission fluid in a manual transmission the. Your ford has no drain plug, to change drain the trans fluid u must remove the transmission pan, u may be able to lower fluid level with a fluid siphon pump rated for oil through the dipstick tube, harbor freight tools sells a pump for this purpose. Purple synchromax roy01512 transmission fluid in my 1996 ford f250 powerstroke zf5 s547 by changing the manual transmission fluid. This list of zf transmissions details those automotive transmissions created by the german zf friedrichshafen ag engineering company. Automatic once placed in drive or any other automatic selector position, it selects the. Ford focus manual transmission fluid change youtube. Oil drain plug21 ftlbs manual transmission nv4500 fill plug 27 ftlbs drain plug 27 ftlbs manual transmission zf s6650 fill plug 26 ftlbs drain plug 26 ftlbs transfer case nvg263np1 fill plug 15 ftlbs drain plug 15 ftlbs transfer case. Zf s542 s547 s547m s6650 s6750 transmission drain or.
For the drain plug i used the 6 point, breaker bar, and used my leg strength to. Rebuilt ford zf transmission in stock ready to ship. Borgwarner t18 and zf model s542 each use motorcraft mercon multipurpose automatic transmission fluid xt2qdx or ddx espm2c166h or equivalent. Compared to the hex plug on the left side of the transmission its a lot of messing. The zf s547 is a german zf friedrichshafen ag engineering design, this transmission is an end loaded aluminum case with integrated bell housing.
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